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Universal traveling UPM-1M car

Universal traveling UPM-1M car

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Ukraine, Kharkov
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Description

Universal traveling UPM-1M car

- it is a complex of mechanisms and devices on the basis of a wheel tractor with the combined pneumo-rail course and a set of hinged blocks for production of different types of works on construction, service, contents, carrying out routine maintenance and overhaul repairs of railway or tram tracks.
By means of this car it is possible to carry out such laborious works as alignment of cross ties on a tag, adding, replacement or cleaning of ballast, cleaning of assembled rails and sleepers both other repair and construction works of railway branch.

Blocks hinged to the UPM-1 complex:

  • The hinged block for a podjemka and a podbivka of a railway track
  • The hinged block for cleaning of assembled rails and sleepers
  • The hinged block for distillation of cross ties on a tag and razgonka of butt gaps
  • The hinged block for change of cross ties
  • Ballast doser hinged
  • The snowplow is hinged plow
  • The snowplow is rotor

The basic tractor of a complex is intended for installation of removable hinged blocks, their delivery to the place of works and back, and also for working movement and management of the working processes which are carried out by these blocks.

The basic tractor represents the T-158 (HTA-200) tractor with in addition mounted hinged equipment which provides:
- hinge plate of units and blocks of a complex;
- movement of a tractor on a railway track of a track of 1435 mm and 1520 mm;
- hydraulic drive of hinged additional working bodies;
- the automatic movement in the cyclic mode;
- food by the electric power of the operating electrical systems of working bodies.

For this purpose the tractor is equipped:
- the combined railway course;
- universal suspension bracket of hinged blocks;
- pump module;
- electric air equipment of system of cyclic movement of the tractor;
- electric equipment.

Technical characteristics of the basic UPM-1M tractor:
Characteristic Indicator
Productivity of pump installation, at nominal turns of the engine (2100 rpm), l/min 297
including:
- two pumps of brand 210.20.13-21B left 83,5
- two pumps of the NSh-46UL brand 65
Capacity of a hydrotank, l 310
The generator of the straightened current:
- power, kW 1
- tension, In 24
Suspension bracket of the directing skating rinks of the combined course hydraulic with adjustable spring shock-absorbers
Number of adjustable spring shock-absorbers, piece. 4
The extreme sizes of efforts regulated by spring shock-absorbers, kgf 500-1200
The angles of congress of the basic T-158 tractor at the transport provision of the combined course, a hail:
- forward (on a hydraulic tank), not less 25
- back (on the directing skating rinks), not less 28
The leading bias, % 12
Mass of the equipment, kg 2200
Nominal loading capacity of the basic T-158 tractor with the hinged equipment (by all views of roads, off road terrain, and also on a railway line), kg 2700
The mass of the equipped basic T-158 tractor with the equipment, kg, no more 10160
Distribution of mass of the equipped basic T-158 tractor with the equipment on rails of a railway way, kg:
- on the forward bridge 6078
- on the back bridge 4082
Distribution of mass of the equipped basic T-158 tractor with the equipment on rails of a railway way, kg:
- on the forward bridge 4248±40
- on the forward directing skating rinks 1830±40
- on the back directing skating rinks 1230±40
- on the back bridge 2852±40
Overall dimensions of the basic T-158 tractor, mm:
- length 6164±50
- width (on the forward bridge) 2270±50
- height on the highway 2850±40
- height on rails of a railway way 2860±30
Base of the directing skating rinks, mm 4910±40
Diameter of a circle of driving of the directing skating rinks, mm 350
Profile of a surface of the directing skating rinks, mm in accordance with GOST 11010-76 (with change of width with 140 - on 130 mm)
Distance between flanges of the directing skating rinks, mm
- for a track of 1520 mm 1440+1-3
- for a track of 1435 mm 1351+1-3
The minimum road gleam for the basic T-158 tractor with the combined course, mm:
- on a forward suspension bracket 445
- on a back suspension bracket 400
Service personnel of the basic T-158 tractor on the railway way, persons. 2
The largest admissible speed of the movement of the basic T-158 tractor on rails of a railway way, km/h
a) to RTE Ministry of Railways answering to norms:
- on direct sites and in curves with a radius more than 300 m 30
- in curves with a radius less than 300 m, and also at the movement through moving and railroad switches 20
b) on a new building:
- on direct sites and in curves with a radius more than 300 m 30
- in curves with a radius less than 300 m, and also at the movement through moving and railroad switches 15
The minimum radius of a description in curve railway ways (for a track of 1520 mm, 1435 mm), m 50
The largest admissible speed of the movement of the basic T-158 tractor on highways, km/h 40

Scheme of the basic UPM-1M tractor:
1 - G-shaped arm; 2 - hydraulic tank of RZhG; 3 - installation of a guide; 4 - P80 distributor... (additional); 5 - footboard; 6 - forward a suspension bracket of the combined course; 7 - pipelines; 8 - toolbox; 9 - pnevmotsnlindr STsP; 10 - steering column; 11 - driver's seat; 12 - the dashboard with guards of additional electric equipment; 13 - handles of management; 14 - P80 distributor... (main tractor); 15 - RVD of a hydraulic system of the hinged equipment; 16 - the shaft of selection of power (SSP) with an intermediate support; 17 - universal suspension bracket; 18 - a back suspension bracket of the combined course; 19 - rear-view mirror; 20 - the G-288 generator (under a casing); 21 - pump module; 22 - back hydropanel; 23 - traction coupling device; 24 - plug sockets of connection of hinged working bodies UPM-1; 25 - back alarm, and dimensional lamps

The hinged block for a podjemka and a podbivka of a railway track (the VPA block, the unit rectifying and lining) is intended for an assembled rails and sleepers podjemka on ballast and podbivka of cross ties of the railway track laid on wooden and reinforced concrete cross ties with rails of all types and any ballast at construction of the new railroads and the second ways with small amounts of works on the dispersed objects at not frozen together ballast; allows to make small shift of the lifted way in the plan.

Technical characteristics:
Productivity, m/change 500
Transportation speed on the tractor, km/h to 30
Pressure in a hydraulic system, MPa 10
Translation time from the worker in transport situation and vice versa, mines to 15
Height of a podjemka, mm to 200
Overall dimensions, длина×ширина×высота, mm 1400×3300×1960
Weight, kg no more than 3500
Shift size in the plan, mm to 200
Effort, hardware:
- podjemk 24
- rikhtovka 8

The hinged block for cleaning of assembled rails and sleepers (the block of cleaning of a way, the block of cleaning hinged, the CHECK) is intended for removal from the top bed of cross ties of surplus of ballast and planning of shoulders of a ballast prism. The hinged block carries out cleaning of assembled rails and sleepers with cleaning of surplus of ballast on slopes of a ballast prism of a railway track with wooden and reinforced concrete cross ties, rails of all types and any kind of ballast.

Technical characteristics:
Productivity, km/h to 0,7
Working body:
- diameter of a brush, mm 720
- speed of rotation of a brush, rpm to 320
- speed of the movement of conveyors, m/s to 2
- width of a working zone of the conveyor, mm 400
- drive of working bodies hydraulic
- the mass of the block of cleaning (without hinge plate), kg/s of 1850
- width of a track, mm of 1435, 1520
- diameter of skating rinks, mm 180
- working speed with the block of cleaning, km/h to 1,25
Hydroequipment:
- necessary stream of working liquid, l/min 140
- nominal pressure of a hydraulic system, MPa (kgf/cm ²) 10 (100)
- working liquid from a hydraulic system of the basic T-158 tractor
Overall dimensions in working (transport) situation, длина×ширина×высота, mm 2750(3440) ×3440 (3010) ×2200 (3000)
Time of the translation of the hinged block of cleaning from working situation in transport, min. 3 - 4
Weight, kg of 2250
Service personnel, persons 1

The hinged block for distillation of cross ties on a tag and razgonka of butt gaps (RShR block) is intended for installation in a way on tags of cross ties, alignments of the warped cross ties, adjustments and razgonka of rail butt gaps at a construction of the top structure of a way with rails to P65 inclusive with wooden cross ties at all types of not frozen together ballast and at all stages of construction of new and second railway tracks on direct and curve sites. The RShR hinged block is used during the works on the top structure of a way with types of rails to P65, a track of 1435 and 1520 mm, epyura from 1440 to 2000 cross ties on 1 km of a way.

Technical characteristics:
Productivity:
- at a razgonka of butt gaps on two rail threads at the same time, the joint/p 30
- at adjustment of butt gaps, the joint/p 125
- at installation of cross ties on tags before commissioning, the cross ties/p 60
- at installation of cross ties on tags on a road bed, the cross ties/p 100
The effort developed by the mechanism of a razgonka of gaps on one rail thread, kN (hardware) 250 (25)
The effort developed by the mechanism of installation of cross ties, kN (hardware) 70 (7)
Maximum size of distillation of cross ties, mm 200
Maximum size of a razgonka of butt gaps, mm 150
Drive of executive mechanisms hydraulic
Hydrofood source pump module of the tractor
Working pressure in a hydraulic system, MPa (kg/cm ²) 10 (100)
Overall dimensions, длина×ширина×высота), mm 2100×2445×2120
Weight, kg of 1600
Service personnel, people 1

The hinged block for change of cross ties is intended for replacement of the wooden and reinforced concrete cross ties laid on any not frozen together ballast.

Technical characteristics:
Productivity, cross ties/p 25
The effort developed for extraction of a cross tie, kN to 50
Course of a gripping head, mm of 1300
Dimensions in working situation, длина×ширина×высота, mm 3520×4487×2214
Weight, kg no more than 2250
Service personnel, people 1

1 - front plow:
a) redistributions of ballast from the middle of a track on shoulders and formations of the top horizontal part of a ballast prism;
b) movements of ballast from the middle of a track on shoulders and slopes of a prism;
c) movements of ballast from shoulders of a prism and the ends of cross ties in the middle of a track;
d) movements of ballast on the one hand ways on another;
e) plannings of shoulders of a ballast prism;
e) fillings of ballast in shpalny boxes;
g) a ballast dosage in curve sites of a way with an eminence of one rail thread over another.
2 - scheduler of slopes:
a) movements of ballast from a roadside of a road bed in a ballast prism;
b) cutting of slopes of a ballast prism;
c) cutting of slopes of a sandy pillow;
d) distributions of ballast on forming slopes.
The doser is executed in the form of two hinged units which fasten to the basic tractor: forward - a forward plow and back - the scheduler of slopes.
The doser is intended for work in areas with a temperate climate (execution of the V category I in accordance with GOST 15150-69) at temperatures of air from -10 °C (at not frozen together ballast) to +40 °C on ballast of any type, on biases and raising of a railway way to 15 ‰

Technical characteristics:
The type is hinged plow, with use of screws and the planning wings
Agregatirovaniye basic HTA-200 tractor
The traction effort on a rail developed by a tractor (nominal) in kN (hardware), no more than 45 (4,5)
Track of a railway line, km/h:
- at a dosage to 1
- when planning to 19
Number of screws 2
Diameter of the screw, mm 380
Step of the screw line of the screw, mm 270
Frequency of rotation of the screw (nominal), rpm 200-240
Nominal pressure in a hydraulic system of the hinged equipment, MPA 10
Drive of rotation of screws reversive hydromechanical
The electric equipment power supply the generator of the straightened current of the basic tractor, 1 kW, of 24B
Mass of the hinged equipment, kg of 2470
Service personnel, people 2
Car dimensions in transport situation, on rails of a railway track, длина×ширина×высота, mm 7900×3248×3090
The blocks of the hinged doser shipped on a platform fit into a dimension of 02-BM GOST 9328-73

The snowplow hinged plow is intended for high-speed cleaning of snow of single-line sites of the railroads on the small dispersed objects, and also cleanings of snow of highways and building sites.
The snowplow is executed in the form of the hinged unit which fastens to the basic tractor.
The snowplow is intended for work at ambient temperature not below - 40 °C, humidity to 80% and height of snow cover to 60 cm from rail head level.

Technical characteristics:
Type hinged, plow, two-dump
Agregatirovaniye the basic tractor to UPM-1M
Nominal pressure in a hydraulic system, MPa (kgf/cm ²) 10 (100)
Working speed, km/h:
- on the railway way to 30
- on the highway to 25
Transport speed, km/h:
- on dirt roads to 25
- on highways with a hard coating to 30
- on railway roads on direct sites and in curves with a radius more than 300 m to 30
- on railway roads in curves with a radius less than 300 m to 20
- on moving and railroad switches (at the lifted plow on 150-200 mm) no more than 5
The angles of congress of a snowplow at transport situation, a hail:
- forward (on a snowplow hinge plate) 16
- back (on the directing skating rinks) 28
Productivity is volume, (m ³ / h) to 30000
Thickness of a layer of the cleaned snow cover, m to 0,5
Density of the developed snow, g/cm ³ 0,2... 0,5
Mass of a snowplow, kg 500
The mass of a prigruz on a back semi-frame, t (it is provided with the hinged block) 2 - 3
Overall dimensions, длина×ширина×высота on highways (height on rails), mm 1600×2900×1700 (1650)
Service personnel, persons 2
Translation time from working situation in transport and back, mines to 5
Time for installation, min. to 25
Time for dismantle, min. 15

The snowplow rotor is executed in the form of the hinged unit which fasten to the basic tractor.
The snowplow rotor is intended for work at ambient temperature not below - 40 °C, humidity to 80% and height of snow cover to 70 cm from the level of the road or a head rails.

Technical characteristics:
Type hinged with use of screws and a rotor
Agregatirovaniye basic HTA-200 tractor
The traction effort on a rail developed by a tractor (nominal) in kN (hardware), no more than 45 (4,5)
Speed, km/h:
- worker 0,4 - 10
- transport to 60
Number of screws 2
Diameter of the screw, mm 400
Step of the screw line of the screw, mm 380
Nominal pressure in a hydraulic system of the hinged equipment, MPa 10
Drive of rotation of screws reversive hydromechanical
Density of the cleaned snow, t/m ³ 0,2 - 0,5
Thickness of a layer of snow cover during the cleaning, m 0,7
Weight hinged oborudovanya, kg of 1100
Overall dimensions, длина×ширина×высота, mm 1375×2817×1050
Service personnel, persons 2

LLC Company Plazma ® is several years one of the leading suppliers of shunting cars and mechanisms, such as universal traveling cars, etc.

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